Callipers all ready to go back on the car, but Stella s in the garage and and I'm in the shed in our friends country residence so servo and master cylinder is next on the job list.
It said in manual to just separate the master cylinder from the servo, but they were a little reluctant to come apart, however reassured by the manual, I pulled a little harder and eventually they did.
I started on the servo which was fine except it looked a bit scruffy, a gentle rubbing didn't produce a genie, but a smooth surface ready for three coats of primer and another three of Rover Platinum Silver and it was looking good.
I had already got a refurb kit for the master cylinder, I have refurbed master cylinders so I wasn't expecting any problems, the first spring coil retainer was removed easily, allowing access to a second circlip, this was also removed without problem apart from breaking it.
I then came up against a solid white nylon ring that would not budge. I consulted the Stag Forum where it recommended drilling through this disc and inserting self tapping screws to help remove it, but even when this disc was removed there was a further circlip deep down inside the barrel that needed special long nose circlip pliers to remove. The concern was that it would be easy to scratch the bore and the general consensus was that it was probably better to fork out for a professionally refurb cylinder that had the barrel bored out and sleeved with a stainless steel liner.
I made the decision and ordered an exchange service, master cylinder, new for old, just like Aladdin's lamp. All I had to do was bolt the original plastic brake fluid reservoir onto the master cylinder and two nuts secured the cylinder to the servo. It is all back in the garage now, waiting to be reattached to the car when the engine bay has been repainted.
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